Epitaxy

High-quality crystalline growth engineered for performance, yield, and ramp in advanced 3D architectures. 

About epitaxy

Epitaxy for advanced transistors 

Epitaxy processes commonly involve silicon-based materials such as pure silicon (Si), silicon-germanium (SiGe), and phosphorous-doped silicon (SiP). These materials are used to engineer strain and form channel and source/drain regions in advanced transistors. Strained silicon is a silicon layer in which the atomic lattice is intentionally stretched or compressed to alter the spacing between atoms. This changes the band structure of silicon, allowing electrons (or holes) to move easily, which increases carrier mobility. As a result, transistors can switch faster and operate at lower power.

 

Selective epitaxy

 

Selective epitaxy is a process in which silicon or silicon-based compounds are deposited only on specific, predefined areas of a semiconductor wafer, while other regions are masked to prevent deposition. This technique is commonly used to selectively grow epitaxy layers in the source, drain, and sometimes channel regions of transistors. In a field-effect transistor (FET), the source is where charge carriers (such as electrons in n-type devices or holes in p-type devices) enter the channel, and the drain is where they exit. The gate lies between the source and drain and controls the conductivity of the channel by applying an electric field. This field allows or prevents current flow depending on the gate voltage. By incorporating dopant species into the process gases during selective epitaxy, engineers can precisely control the dopant concentration and profile of the epitaxy film, enabling customized electrical properties for different device regions.

 

Advanced temperature control 

 

Epitaxy is a high-temperature process where precise temperature control is critical for ensuring uniform film quality and doping profiles. We have developed advanced temperature control technologies in our epitaxy tools, enabling improved film performance, consistency, and repeatability in high-volume manufacturing.

 

Surface preclean

 

Our Previum® preclean process module ensures optimal surface conditions for epitaxial deposition in semiconductor manufacturing, preparing silicon wafers for high-quality epitaxial growth by removing surface contaminants. Three solutions are available: Previum® V3 for native oxide removal, Previum® NEXT for simultaneous oxide and carbon removal plus silicon etching, and Previum® VP for advanced cleaning in high aspect ratio features. 

 

  • Improving repeatability and process control in complex structures
  • Driving faster ramp and higher yield through automation and precision
  • Increasing importance in next-generation logic and memory transitions 

SiC epitaxy (Silicon carbide) 

SiC epitaxy plays a critical role in high-voltage applications, particularly in renewable energy and electric vehicles. While currently impacted by end-market dynamics, the long-term fundamentals remain strong, and focus continues on advancing film quality and connectivity to support future growth. 

 

Our epitaxy soloutions

We enable next‑generation logic and memory nodes with superior uniformity and scalability.

Epsilon® 2000

Our Epsilon 2000 single-wafer epitaxy tool offers a wide variety of epitaxy applications for 150 mm and 200 mm wafers. They range from high-temperature silicon for wafer preparation to low-temperature selective or non-selective silicon germanium (SiGe) for forming transistor strain layers.

Epsilon® 2000

Intrepid® ES™ & Intrepid® ESA™

The Intrepid® ES™ is our most advanced epitaxy deposition tool. It is designed for the most critical 300 mm applications for advanced transistors and memories.

Intrepid​​​® ES™ & Intreprid® ESA™

Previum®

Our Previum® preclean module delivers superior surface preparation by removing contaminants from silicon wafers, ensuring optimal conditions for high-quality epitaxial deposition. Three solutions are available: Previum V3 for native oxide removal, Previum NEXT for simultaneous oxide and carbon removal plus silicon etching, and Previum VP for advanced cleaning in high aspect ratio features.

Previum®

PE1O6A / PE1O8

Our PE1O6A and PE1O8 silicon carbide (SiC) tools use an epitaxy process to deposit the SiC materials on either bare wafers or as part of the transistor device fabrication process.

PE1O6A / PE1O8

PE2O8™

The PE2O8™ silicon carbide (SiC) tool uses an epitaxy process to deposit the SiC materials on either bare wafers or as part of the transistor device fabrication process.

PE2O8™

Technology and products

We have a proven track record of innovation, spanning a wide range of equipment and process technologies now used by the world’s leading semiconductor manufacturers.

  • Atomic Layer Deposition

    Industry-leading precision for ultrathin, conformal films critical to advanced logic, memory, and packaging, enabling angstrom-level control at scale. 

  • Silicon carbide

    Process equipment for epitaxial deposition of silicon carbide (SiC) is a fast-growing market, mostly due to the material’s benefits for electric vehicles. With our history in epitaxy equipment, this is a natural fit for our line-up.

  • PECVD

    Flexible dielectric deposition enabling low-temperature processing for advanced packaging and integration flows. 

  • Vertical furnaces

    Vertical furnaces offer very high productivity solutions for a wide range of thermal processes including low pressure chemical vapor deposition (LPCVD), diffusion and oxidation.

  • Global Services & Spares

    Our services and spares business ensures our systems are properly installed and operate 24/7 in customer fabs worldwide. Outcome-based services enhance system performance through engineering innovations and continuous improvement, while lowering cost of ownership with refurbishment and upgrades, while adapting to evolving technical requirements.